Thermal Shock Damage Analysis of Refractory Material Based on the DD-OSBPD Model
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摘要: 提出了一种基于损伤依赖的常规态型近场动力学(damage-dependent ordinary state-based peridynamics, DD-OSBPD)完全热力耦合模型,该模型考虑了因键断裂出现裂纹损伤而产生的新的表面效应,引入键损伤修正因子,对表面修正因子进行二次修正,以提高近场动力学(peridynamics, PD)模型在裂纹损伤处的计算精度,并运用OpenMP并行计算技术实现了对该模型的数值计算. 分别采用DD-OSBPD热力耦合模型,常规态型近场动力学(ordinary state-based peridynamics, OSBPD)热力耦合模型和有限元方法对受均匀拉伸载荷作用的含中心裂纹板的热力耦合问题进行了模拟计算,对DD-OSBPD热力耦合模型的有效性进行了分析验证. 基于DD-OSBPD热力耦合模型,该文对不同淬火温度下陶瓷板的裂纹损伤扩展进行了模拟计算,研究了不同淬火温度对材料抗热冲击性的影响,并与试验结果进行了对比分析,结果表明,数值模拟结果与试验研究结果显示了相同的裂纹扩展规律,且吻合良好,进一步对该模型的正确性进行了验证.Abstract: A fully coupled thermal-mechanical model based on damage dependent ordinary state-based peridynamics (DD-OSBPD) was proposed. In this model, the new surface effects caused by crack damage due to bond breakage were considered, a bond damage correction factor was introduced and a secondary correction was made to the surface correction factor to enhance the computational accuracy of the peridynamics (PD) model at crack damage positions. Additionally, the OpenMP parallel computing technology was employed to implement the numerical calculations for this model. The thermal-mechanical coupling problem of a centrally cracked plate subjected to uniform tensile loading was simulated with the DD-OSBPD thermal-mechanical coupling model, the ordinary state-based peridynamic (OSBPD) thermal-mechanical coupling model and the finite element method, respectively. The results validate the effectiveness of the DD-OSBPD thermal-mechanical coupling model. With the DD-OSBPD thermal-mechanical coupling model, the crack damage propagation in ceramic plates at various quenching temperatures was simulated, and the impact of different quenching temperatures on the material's thermal shock resistance was investigated. Comparison between numerical simulations with experimental studies show the same crack propagation patterns in good agreement, which further confirms the correctness of the model.
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Key words:
- peridynamics /
- thermal-mechanical coupling /
- crack /
- damage dependent /
- refractory ceramic
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表 1 含中心裂纹板的材料参数
Table 1. Material properties of a plate with a central crack
material parameter value elastic modulus/GPa 370.0 Poisson’s ratio 0.22 density/(kg/m3) 3 950.0 thermal expansion/K-1 6.8×10-6 heat capacity/(J/(kg·K)) 880.0 thermal conductivity/(W/(m·K)) 20.0 表 2 t=30 μs时,两种PD方法计算结果与有限元法计算结果差异对比
Table 2. At t=30 μs, comparison of the results differences between the 2 PD methods and the finite element method
x/m OSBPD-Ruy/% DD-OSBPD-Ruy/% OSBPD-RΔT/% DD-OSBPD-RΔT/% 0.020 0.64 0.58 3.05 2.89 0.025 0.71 0.64 2.71 2.47 0.030 1.44 1.3 1.84 1.4 0.042 8.69 7.53 22.85 6.96 0.044 5.15 4.24 26.0 10.3 0.046 3.96 3.15 27.31 11.48 0.048 3.49 2.71 27.76 11.84 0.050 3.37 2.60 27.97 12.07 表 3 t=40 μs时,两种PD方法计算结果与有限元法计算结果差异对比
Table 3. At t=40 μs, comparison of the results differences between the 2 PD methods and the finite element method
x/m OSBPD-Ruy/% DD-OSBPD-Ruy/% OSBPD-RΔT/% DD-OSBPD-RΔT/% 0.020 0.04 0.02 2.85 2.66 0.025 0.16 0.04 1.86 1.56 0.030 1.01 0.86 0.95 0.39 0.042 8.29 7.29 24.72 8.81 0.044 4.93 4.19 25.21 8.90 0.046 3.71 3.21 25.24 8.96 0.048 3.41 2.82 25.51 9.25 0.050 3.30 2.71 25.56 9.97 表 4 耐火陶瓷板材料参数
Table 4. Material parameters of the refractory ceramic plate
material parameter value elastic modulus/GPa 370.0 Poisson’s ratio 0.3 density/(kg/m3) 3 980.0 thermal expansion/K-1 7.5×10-6 heat capacity/(J/(kg·K)) 880.0 thermal conductivity/(W/(m·K)) 31.0 critical energy release rate/(J/m2) 24.3 -
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