Study on the Choking Model for Elimination of Severe Slugging in Offshore Oil and Gas Fields
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摘要: 为预测以节流方式消除海上油气立管系统严重段塞流所需的阀门开度,开展室内模型实验研究. 基于流型转变时立管顶部液塞流出时刻的瞬时单相流的特性,得出了抑制气液喷发所需的节流压降和阻力系数需满足的条件——节流阀压降峰值与瞬时单相流动相对应,在严重段塞流恰好消除时可取为均值的2倍. 进而按定义依次求出目标阻力系数和流量系数,最后按阀门出厂或实际标定的流量特性求出开度. 本预测模型避免了传统模型中两相平均参数与单相阀门特性映射不一致的问题,在150 m/DN 50与380 m/DN 80两套实验环路上的预测开度平均偏差分别为+0.55%与+1.8%;油田开度预测结果与自动控制实操偏差不超过±2%. 构建的模型既可用于指导现场人工调控,也可为自动调控的目标参数设定提供参考.Abstract: Laboratory experiments were performed to establish a model for predicting the valve opening of the topside choking method for elimination of severe slugging in offshore oil and gas pipeline-riser systems. Based on the outflow characteristics of liquid slug at the riser top at the flow regime transition, which can be regarded as those of transient single-phase liquid flow, the condition for gas-liquid blowout mitigation was determined, i.e. the peak value of pressure drop across the valve shall be twice its time-average value just at the elimination moment of severe slugging, corresponding to the transient single-phase liquid flow. Then, the target resistant factor and the flow coefficient were derived successively according to the defined equations. Finally, the valve opening was worked out according to either the specification document of the valve or the calibration of the flow characteristics of the valve. The prediction model innovatively correlates the peak pressure drop across the choke valve with the physical process of instantaneous single-phase flow, resolving the inconsistency of mapping averaged 2-phase parameters to single-phase valve characteristics in conventional models. The average deviation of prediction for 2 experimental loops (150-m/DN 50 and 380-m/DN 80) is +0.55% and +1.8%, respectively, for experimental data from 2 experimental pipelines; while the deviation from automatic control result is smaller than ±2% in a field case. The established model can guide manual operations and serve as a setpoint for automatic control systems in offshore fields.
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Key words:
- 2-phase flow /
- severe slugging /
- topside choking /
- resistant factor
edited-byedited-by1) (本刊青年编委邹遂丰来稿) -
图 6 图 5在t=5 200~5 600 s区间的节流阀压差局部放大图
Figure 6. The enlarged trend plot of Δpv(t=5 200~5 600 s)
表 1 实验环路主要参数
Table 1. Main parameters of flow loops in laboratory
parameter 150 m loop 380 m loop inner diameter 50 mm 75 mm (46 mm for downcomer pipeline) horizontal pipe section length 114 m 314 m downward inclined pipe section length 20.4 m 25 m inclination angle -5° -5° vertical riser height 16.3 m 21.5 m downward vertical pipe height N/A 19 m air flow rate (0 ℃,101.325 kPa) 0~360 m3/h 0~420 m3/h (single air compressor) water flow rate 0~30 m3/h 0~14 m3/h (single water pump) gas-liquid separator rated pressure 1.6 MPa 32 MPa 表 2 150 m实验环路验证结果
Table 2. Validation results for 150 m loop
case number uSL/(m/s) uSG0/(m/s) experimental valve opening/% predicted valve opening (Fu et al.[24])/% predicted valve opening (this work)/% absolute deviation/% 1 0.10 0.10 16.67 16.32 17.98 1.31 2 0.10 0.25 17.83 16.09 17.81 -0.02 3 0.10 0.45 17.78 16.40 18.19 0.41 4 0.10 0.60 16.54 16.69 18.60 1.66 5 0.10 1.00 16.98 17.42 19.70 2.72 6 0.25 0.10 22.83 23.67 23.83 1.00 7 0.25 0.25 22.70 22.27 22.58 -0.13 8 0.25 0.45 22.69 21.94 22.21 -0.48 9 0.25 0.60 22.76 21.95 22.26 -0.50 10 0.25 1.00 21.86 22.25 22.75 0.89 11 0.45 0.10 26.79 30.66 29.54 2.75 12 0.45 0.25 25.66 28.13 27.25 1.59 13 0.45 0.45 26.88 27.18 26.35 -0.53 14 0.45 0.60 26.52 26.92 26.10 -0.42 15 0.45 1.00 26.77 26.77 26.08 -0.70 16 0.60 0.10 29.90 34.81 33.18 3.28 17 0.60 0.25 29.69 31.73 30.19 0.50 18 0.60 0.45 28.76 30.41 28.97 0.21 19 0.60 0.60 29.66 29.97 28.55 -1.11 20 0.60 1.00 29.67 29.55 28.24 -1.43 表 3 380 m实验环路验证结果
Table 3. Validation results for the 380 m loop
case number uSL/(m/s) uSG0/(m/s) ps/MPa experimental valve opening/% predicted valve opening (Fu et al.[24])/% predicted valve opening (this work)/% absolute deviation/% 1 0.08 0.5 0.1 50 48 53 3 2 0.08 2.5 0.1 64 55 63 -1 3 0.08 6.0 0.1 78 61 82 4 4 0.10 6.0 0.1 80 63 83 3 5 0.20 0.5 0.1 61 60 61 0 6 0.20 1.5 0.1 64 62 64 0 7 0.20 8.0 0.1 100 79 100 0 8 0.45 0.2 0.1 85 100 90 5 9 0.45 5.0 0.1 100 100 100 0 10 0.13 0.5 1.0 57 56 60 3 11 0.13 1.1 1.0 54 53 60 6 12 0.15 4.0 1.0 63 56 67 4 13 0.25 0.4 1.0 75 76 76 1 14 0.25 0.9 1.0 70 67 72 -2 15 0.25 3.0 1.0 68 64 72 4 16 0.19 2.0 1.3 67 59 65 -2 17 0.30 5.0 1.3 76 68 81 5 -
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